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BQS Series Mine-Proof Explosion-Proof Submersible Sewage and Sand-Removal Pump



classification:

Submersible pump

keyword:

Horizontal Single-Stage Fire Pump

Product overview Product parameters Why choose us? Frequently Asked Questions

Product Overview

  The BQS series explosion-proof submersible sewage and sand-discharging pumps for mining applications are highly efficient, energy-saving, “bottom-suction” explosion-proof submersible pumps designed, developed, and manufactured in accordance with the explosion-proof standard MT/T671-2005, "Explosion-Proof Submersible Pumps for Coal Mines." Specifically tailored to address the characteristics of coal mines—where large amounts of coal slurry are present—these pumps have successfully resolved key technical challenges related to product structure, parameter optimization, manufacturing processes, operational efficiency, sealing and leak-proof performance, and material selection. Compared with similar domestic products, they offer numerous advantages, including high safety and reliability, lightweight and practical design, excellent sewage and sand-discharging performance, long service life, a well-organized product range, convenient model selection, durable double-sided sealing, enhanced safety and reliability, and strong adaptability. They also feature superior explosion-proof structural performance and a high degree of protection, making them ideal for use in underground mining faces and roadways in mines where explosive gases such as methane or coal dust are present, and thus suitable for pairing with water pumps in potentially explosive environments.

 Explosion-proof submersible pump for mining

  The BQS submersible sewage and sand-discharge pumps for mining applications feature a comprehensive range of specifications, with power ratings spanning from 2.2 kW to 315 kW, flow rates ranging from 10 m³/h to 2,500 m³/h, and head capacities from 7 m to 700 m. All models achieve full-head performance without overload, enabling versatile multi-purpose operation and providing users with great convenience while saving energy by more than 10%. To ensure the pump can operate both with and without water, we have designed this product with a double-layer, highly efficient cooling structure. As a result, this series of submersible pumps fully meets the requirements for use in coal mine underground environments.

 

Meaning of Model Designations for the BQS Series Mine-Explosion-Proof Submersible Slurry and Sand Discharge Pumps

 Meaning of Model Designations for the BQS Series Mine-Explosion-Proof Submersible Slurry and Sand Discharge Pumps

 

Main Applications and Operating Conditions of the BQS Series Explosion-Proof Submersible Sewage and Sand-Removal Pump for Mining Use

  Main uses:

  The mine-use submersible sewage and sand-discharging pump is an advanced and reliable drainage tool suitable for use in working faces, roadways, bottom water pits, localized water accumulation areas, coal preparation plant drainage, engineering drainage, and other similar applications. It is particularly well-suited for underground coal mines where there is a risk of methane (commonly known as "gas") and coal dust explosions. This pump can handle mixed wastewater containing insoluble solid particles such as sand, coal slurry, coal gangue, coal ash, and fibrous materials. It is also applicable to drainage applications in buildings, hospitals, residential communities, municipal projects, road and traffic infrastructure and their construction sites, as well as factory wastewater discharge and small-scale wastewater treatment systems—effectively handling wastewater, rainwater, and sewage containing solid particles and long fibers.

  Terms of Use:

  1. Power supply: 380V, 660V, or 1140V, three-phase, 50Hz.

  2. The medium temperature generally does not exceed 40℃, the pH value is between 5 and 9, and the medium specific weight is ≤11 kN/m³.

  3. The diameter of solid particles in the medium shall comply with the provisions of MT/T 671-2005. Please remind us of any special requirements when placing your order.

 

Structural Features of the BQS Series Explosion-Proof Submersible Sewage and Sand-Removal Pump for Mining Applications

  Structural features of submersible pumps:

  1. Model Selection: Performance optimized, operates smoothly without blockages, boasts strong capabilities for sludge and sand removal, and features overload-free operation (with full-head characteristics—meaning that at any operating point, the input power never exceeds the rated power of the matched motor). Suitable for various underground coal mine applications and capable of multi-purpose use with a single unit.

  2. Mechanical seal improvements: Adoption of independent series mechanical seals and double-face mechanical seals.

  3. Structural Optimization: The structural design enhances the sealing performance of the mechanical seal, ensures smooth operation, and improves reliability. The optimized design is lighter, more practical, and consumes less energy. It can operate continuously in dry conditions without water for extended periods.

  4. The IPX88 motor protection rating ensures excellent cooling performance for submersible motors, resulting in lower temperature rise compared to conventional motors and further enhancing durability. Class F insulation significantly extends the motor’s service life.

  Structural Description:

  The pump features a vertical, fully submersible design with an integrated electromechanical structure. It employs a bottom-suction water intake method and is capable of completely draining and removing shallow surface water from the working face. The product consists primarily of two major components: the flow-path parts and the motor. According to the method of liquid discharge, electric pumps can be further classified into external-mount, internal-mount, and semi-internal-mount types.

  1. Pump Casing and Impeller: Based on rigorous experimental testing, the pump casing and impeller have been carefully selected and matched to ensure excellent anti-clogging performance, strong flow capacity, high efficiency, a flat power curve, and no overload. The impeller is precisely balanced, resulting in low vibration and smooth operation.

  2. Motor: A specially designed submersible motor with IPx8 protection and Class F insulation, allowing for a higher temperature rise. Under normal temperature-rise conditions, the motor’s insulation life is extended, while its submersible cooling effect is excellent, resulting in a lower actual temperature rise and further prolonging the motor’s insulation life.

  3. Motor Cooling: (1) External-mounted electric pump: Heat generated by the motor is dissipated through the pump casing. As long as the medium submerges half of the motor stator casing, the pump can operate reliably and safely. The greater the degree of submersion, the more favorable it is for motor cooling. (2) Internal-mounted electric…

  The submersible sludge pump features a sandwich-type, highly efficient cooling structure. Even when the motor runs idle, its temperature rise can be kept below 40°C, significantly extending the service life of the entire unit. This pump is ideal for applications with shallow water levels. The product can run idly for extended periods even in the absence of water, making it suitable for unattended environments and thereby reducing labor costs.

  4. Shaft Seal: The motor shaft seal employs two independently arranged mechanical seals connected in series, forming a reliable dual-sealing barrier. The first seal is located within the pump’s medium; as the medium pressure increases, its sealing surfaces are pressed more tightly, effectively preventing water from entering the oil chamber. The second seal is situated in the oil chamber, preventing oil from leaking into the motor. Even if the first seal fails—since its operating conditions are slightly harsher than those of the second seal—the second seal can still reliably prevent both oil and water from entering the motor. The bellows-type mechanical seal, combined with an innovative structural cavity design, further significantly enhances the reliability of the shaft seal. Under normal operating conditions, the seal can run without failure for over 2,000 hours.

  5. Oil Chamber: This serves as a barrier to prevent the medium from leaking from the pump shaft into the motor, thus inhibiting the medium from penetrating into the motor. If the first mechanical seal starts to leak, the oil chamber acts as a buffer, preventing the medium from directly entering the motor. At the same time, it lubricates and cools the friction surfaces of the two independent mechanical seals, ensuring reliable operation of the seals. In addition, the oil chamber also helps dissipate heat generated by the lower bearing and some of the heat from the motor itself.

  6. Bearings: The double-row angular contact bearings at the lower end provide strong load-carrying capacity and, together with the deep-groove bearings at the upper end, form a reliable support for the motor-pump shaft. These bearings offer ample margin of safety to handle radial forces, axial forces, and other loads generated during pump operation, ensuring smooth unit operation and a long service life.

  7. Cables and Their Sealing: (1) The cables shall be flame-retardant cables for coal mines conforming to MT818.5-2009. The cross-sectional area of the cable conductors is designed for long-term reliable operation under an ambient temperature of 40°C and at the motor’s full-load power rating. If the motor operates at less than full load or at an ambient temperature below 40°C, the service life of the cable will be even longer. (2) A sealing compression is provided between the cable’s rubber sheath and the motor’s end cover to prevent media from seeping into the motor cavity through the interface between the cable and the motor cover.

  8. Motor Housing: The motor housing consists of the housing shell, upper end cover, lower end cover, and other components. The joints between these parts feature reliable static seals. Each unit undergoes rigorous hydrostatic testing to ensure absolutely leak-proof performance.

  9. Dedicated handle: Equipped with a dedicated handle for easy carrying; do not use the cable itself as a handle when moving the device.

  The externally mounted sewage submersible pump is designed with a down-pump configuration, featuring an outlet located at the lower part of the entire unit. Water is discharged directly from the pump body through this outlet. This type of pump typically features a single-stage, single-suction design with motor power ratings generally below 22 kW. Its notable characteristics include a simple structure, lightweight and practical design, strong capacity to handle dirty water, and suitability for applications involving water containing high levels of impurities, coal slurry, and sand/gravel.

  The integrated structural design of the submersible sand-discharging electric pump features a vertical, down-pump configuration and incorporates an internal motor design. The motor housing is equipped with a double-layer structure: during normal drainage, the water pumped by the unit flows through the interlayer and exits from the top, thereby cooling the motor via water circulation. Even in the event of a water supply interruption, the outer interlayer of the motor continues to provide water-based cooling, ensuring that the motor does not overheat and get damaged. This design eliminates the need for dedicated personnel to monitor the pump, significantly reducing labor costs. Most of our single-stage and multi-stage pumps adopt this internal-motor structure.

  The BQS semi-enclosed submersible sand-discharge pump for mining combines the advantages of both internal and external pumps. It is relatively lightweight and ensures that the motor remains adequately cooled even in the event of water supply interruption.

Product Parameters

Parameter Table for BQS Series Explosion-Proof Submersible Sewage and Sand-Removal Pumps for Mining Applications

Model

Traffic

Head height

Power

Voltage

Rotational speed

Outlet diameter

m³/h

m

kilowatt

v

r/min

mm

BQS10-28-2.2

10

28

2.2

380/660/1140

3000

40

BQS15-22-2.2

15

22

40

BQS25-10-2.2

25

10

40

BQS35-7-2.2

35

7

65

BQS15-25-3

15

25

3

380/660/1140

3000

40

BQS20-22-3

20

22

40

BQS25-15-3

25

15

40

BQS13060

35

10

65

BQS15-30-4/N

15

30

4

380/660/1140

3000

40

BQS20-25-4/N

20

25

40

BQS25-18-4/N

25

18

40

BQS50-15-4

50

15

65

BQS15-50-5.5

15

50

5.5

380/660/1140

3000

40

BQS20-40-5.5/N

20

40

40

BQS30-30-5.5

30

30

50

BQS70-10-5.5

70

10

100

BQS100-7-5.5

100

7

100

BQS15-70/2-7.5/N

15

70

7.5

380/660/1140

3000

40

BQS20-50-7.5/N

20

50

40

BQS30-36-7.5

30

36

50

BQS50-30-7.5

50

30

65

BQS70-16-7.5

70

16

100

BQS100-10-7.5

100

10

100

BQS20-65-11/N

20

65

11

380/660/1140

3000

40

BQS30-55-11/N

30

55

50

BQS40-40-11/N

40

40

65

BQS45-32-11/N

45

32

65

BQS50-30-11/N

50

30

65

BQS80-20-11

80

20

1500

100

BQS100-15-11

100

15

100

BQS140-10-11

140

10

150

BQS210-7-11

210

7

150

BQS20-80-15/N

20

80

15

380/660/1140

3000

40

BQS32-60-15/N

32

60

50

BQS40-50-15/N

40

50

65

BQS60-30-15/N

60

30

65

BQS80-25-15

80

25

1500

100

BQS100-22-15

100

22

100

BQS20-100/2-18.5/N

20

100

18.5

380/660/1140

3000

40

BQS30-70-18.5/N

30

70

50

BQS70-35-18.5/N

70

35

80

BQS100-30-18.5

100

30

1500

100

BQS30-100/2-22/N

30

100

22

380/660/1140

3000

50

BQS40-80/2-22/N

40

80

65

BQS60-50-22/N

60

50

80

BQS80-40-22/N

80

40

100

BQS100-35-22

100

35

1500

100

BQS150-22-22

150

22

150

BQS30-130/2-30/N

30

130

30

380/660/1140

3000

50

BQS50-100-30/N

50

100

65

BQS60-80-30/N

60

80

80

BQS80-55-30/N

80

55

100

BQS120-50-30

120

50

1500

100

BQS200-22-30

200

22

150

BQS30-150/2-37/N

30

150

37

380/660/1140

3000

50

BQS60-100-37/N

60

100

80

BQS80-80-37/N

80

80

100

BQS100-60-37/N

100

60

100

BQS150-32-37

150

32

1500

150

BQS200-30-37

200

30

150

BQS30-170/2-45/N

30

170

45

380/660/1140

3000

50

BQS50-150/2-45/N

50

150

65

BQS60-120-45/N

60

120

80

BQS70-100-45/N

70

100

80

BQS130-60-45/N

130

60

150

BQS300-30-45/B

300

30

1500

150

BQS50-170/3-55/N

50

170

55

380/660/1140

3000

65

BQS85-100-55/N

85

100

100

BQS120-80-55/N

120

80

100

BQS200-60-55/N

200

60

150

BQS50-200/3-75/N

50

200

75

380/660/1140

3000

65

BQS100-100-75/N

100

100

100

BQS150-80-75/N

150

80

150

BQS200-70-75/N

200

70

150

BQS240-40-75/B

240

40

1500

150

BQS300-35-75/B

300

35

150

BQS50-240/3-90/N

50

240

90

380/660/1140

3000

65

BQS80-180/3-90/N

80

180

100

BQS180-90-90/N

180

90

150

BQS220-70-90/N

220

70

150

BQS300-50-90/B

300

50

1500

150

BQS500-35-90/B

500

35

200

BQS80-200/2-110/N

80

200

110

380/660/1140

3000

100

BQS100-180/2-110/N

100

180

100

BQS200-100-110/N

200

100

150

BQS300-70-110/N

300

70

150

BQS400-60-110/B

400

60

1500

200

BQS600-30-110/B

600

30

200

BQS50-300/4-132/N

50

300

132

380/660/1140

3000

100

BQS150-150/2-132/N

150

150

150

BQS240-100-132/N

240

100

150

BQS300-80-132/N

300

80

150

BQS700-40-132/B

700

40

1500

200

BQS800-35-132/B

800

35

250

BQS60-360/5-160/N

60

360

160

380/660/1140

3000

100

BQS100-240/3-160/N

100

240

100

BQS180-170/2-160/N

180

170

150

BQS280-100-160/N

280

100

150

BQS500-60-160/B

500

60

1500

200

BQS600-50-160/B

600

50

200

BQS1000-30-160/B

1000

30

300

BQS1200-25-160/B

1200

25

300

BQS80-350/4-185/N

80

350

185

380/660/1140

3000

100

BQS100-280/3-185/N

100

280

100

BQS160-200/2-185/N

160

200

150

BQS300-100-185/N

300

100

150

BQS600-60-185/B

600

60

1500

200

BQS800-50-185/B

800

50

250

BQS900-40-185/B

900

40

250

BQS80-400/4-200/N

80

400

200

380/660/1140

3000

100

BQS100-320/4-200/N

100

320

100

BQS200-200/2-200/N

200

200

150

BQS320-120-200/N

320

120

150

BQS1100-35-200/B

1100

35

1500

300

BQS1200-30-200/B

1200

30

300

BQS1500-25-200/B

1500

25

300

BQS80-450/5-220/N

80

450

220

380/660/1140

3000

100

BQS150-270/3-220/N

150

270

150

BQS180-220/2-220/N

180

220

150

BQS240-180/2-220/N

240

180

150

BQS100-400/4-250/N

100

400

250

380/660/1140

3000

100

BQS150-300/3-250/N

150

300

150

BQS180-250/3-250/N

180

250

150

BQS300-160/2-250/N

300

160

150

BQS380-120-250/N

380

120

200

BQS450-100-250/N

450

100

200

BQS100-450/5-280/N

100

450

280

380/660/1140

3000

100

BQS150-340/4-280/N

150

340

150

BQS200-270/3-280/N

200

270

150

BQS260-200/2-280/N

260

200

150

BQS320-170/2-280/N

320

170

150

BQS400-140/2-280/N

400

140

200

BQS100-500/5-315/N

100

500

315

380/660/1140

3000

100

BQS140-380/4-315/N

140

380

150

BQS200-300/3-315/N

200

300

150

BQS260-240/3-315/N

260

240

150

BQS340-180/2-315/N

340

180

200

BQS500-120-315/N

500

120

200

Friendly reminder: Click on the specific model series above to view more detailed specifications and performance curves, among other information.

Why choose us?

Changsha Zhonghlian Pump Industry Co., Ltd. was founded in 1989 and was independently established after the restructuring of Changsha Water Pump Factory. It is a comprehensive national high-tech enterprise integrating design, research and development, manufacturing, and service. The company was listed on the Hunan Provincial Equity Exchange on December 31, 2019, with the abbreviation "Zhonghlian Pump Industry" and the equity code: 600275HN. It is currently a key backbone enterprise in China's centrifugal pump industry and one of the major professional manufacturers of multi-stage pumps in the country. The headquarters is located in Changsha City, Hunan Province, a historical and cultural city in China.

41000 m²

Square meters of land area

100 %

100% factory pass rate

41000 m²

Square meters of land area

100 %

100% factory pass rate

Image Name

Q

What is your typical delivery time?

A

Models in stock can be shipped the next day at the latest. All others are custom-made, with lead times generally ranging from 7 to 90 days depending on the product size and project specifics. Please contact our sales manager for details: 0731-88632200 。

Q

Do you have centrifugal pumps in stock?

A

Centrifugal pumps come in numerous models and configurations. Except for a small number of high-volume, standard models that are in stock, the vast majority are not stocked and are customized products. We need to select a pump based on your site's flow rate, head, media temperature, pH value, and installation conditions, etc., to determine the pump model and configuration before we can submit an order to the factory for production.

Q

What information should I provide when requesting a quote?

A

Generally, to obtain an accurate quotation, we recommend providing us with the following information: pump flow rate, head, on-site operating voltage and frequency, temperature, pH value, and solid particle content of the fluid being conveyed, and on-site installation conditions (horizontal or vertical installation), etc.

If you are not sure, don't worry, our business managers will assist you in determining this.

Q

What products do you mainly produce?

A

Zhonglian Pump Industry manufactures various large industrial centrifugal pumps. Main products include: self-balancing multi-stage pumps, multi-stage centrifugal pumps, single-stage centrifugal pumps, split-case pumps, chemical pumps, submersible pumps, pipeline pumps, long-shaft pumps, condensate pumps, etc.

Q

Could you help me with the selection?

A

Certainly! If the water pump model is not selected accurately, there will be big problems. If you choose a smaller one, it won't meet your needs; if you choose a larger one, it will waste electricity and fuel, increasing your costs.

Q

Why is it so slow to get a price quote?

A

Because centrifugal pumps are non-standard customized products with many models, the price range is also very large. Even for the same model, the price difference is also very large due to different materials and configurations. Taking the most common water pump accessory—the impeller—as an example, the price of a stainless steel impeller is several times that of a cast iron impeller. Therefore, we need to clarify the relevant information to give you an accurate price. Normally, if you provide relatively comprehensive information, we can quote within 5 minutes.

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