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BQ Series High-Pressure Explosion-Proof Submersible Mine Pump



classification:

Submersible pump

keyword:

Horizontal Single-Stage Fire Pump

Product overview Product parameters Why choose us? Frequently Asked Questions

Product Overview

  The BQ series high-pressure, explosion-proof submersible mine pump is an integrated unit consisting of a double-suction or single-suction multistage centrifugal pump and a water-cooled, high-voltage three-phase asynchronous submersible motor. This large-scale mine drainage equipment is designed to operate entirely submerged in water. It was developed specifically to address current issues in China’s mine emergency drainage submersible pumps, such as their heavy weight and large size, limited adaptability, poor reliability, and inadequate compatibility. The equipment boasts advantages including safety and reliability, advanced structural design, sophisticated manufacturing processes, rational material selection, high efficiency and energy savings, and ease of installation and maintenance. It enhances the capacity for emergency rescue and drainage in the event of mine water disasters and is primarily used for draining water from central pump rooms in coal mines, as well as for emergency drainage following water inundation disasters or for resuming mining operations after flooding.

 Mine submersible pump

Product Parameters

Composition and Significance of Model Designations for the BQ Series High-Pressure, Forced-Discharge, Explosion-Proof Submersible Mine Pumps

Model designations are represented by uppercase Chinese Pinyin letters indicating the model type and its characteristics, while Arabic numerals denote the parameters.

a) Model of the electric pump

B Q ①-②/③-④/⑤-S

B: Explosion-proof for mining use

Q: Submersible pump

①: Rated flow rate, with the unit being cubic meters per hour (m³/h)

②: Rated head, unit: (m)

③: Number of impeller stages

④: Rated output power of the motor, in kilowatts (kW)

⑤: Installation type. Vertical—do not specify; horizontal—use “W”.

S: Water-filled motor

b) Electric motor-driven submersible pump for mining applications

Y B Q-①/②-S ③

③: Rated voltage, in volts (V)

S: Water-filled electric motor high-voltage submersible pump for mining

②: Number of motor poles

①: Rated output power of the motor, in kilowatts (kW)

Q: Submersible electric motor

B: Explosion-proof for mining use

Y: Asynchronous motor

 

Main Applications and Operating Conditions of the BQ Series High-Pressure, Forced-Discharge, Explosion-Proof Submersible Mine Pump

Main uses:

This series of high-pressure, heavy-duty submersible pumps for mining applications is designed and manufactured in compliance with GB3836.1-2010 for use in explosive environments.

Part 1: General Requirements for Equipment and Explosive Atmospheres GB3836.2-2010;

Part 2: The standard for equipment protected by an explosion-proof enclosure “d” specifies that the explosion-proof type is flameproof, with the explosion-proof marking ExdI. This equipment is suitable for normal production drainage in mines containing explosive gas environments such as methane or coal dust, as well as for emergency rescue and disaster relief operations, and for drainage operations aimed at restoring mining activities in flooded mines.

This high-pressure, heavy-duty mining pump is suitable for all types of mines, including coal mines, iron ore mines, non-ferrous metal mines, and non-metallic mines. It is used for routine drainage during mining operations, emergency rescue drainage in the event of sudden water bursts, drainage for restoring flooded mines, and comprehensive water management in mining areas. It can be used in open-pit mines, vertical shafts, inclined shafts, and underground sumps. Electric pumps must obtain both the National Coal Mine Safety Mark and the Explosion-Proof Certification before they can be installed and put into operation.

A. Normal drainage during the construction of shafts and inclined shafts in coal mines.

B. Mine shafts without water reservoirs drain water from the bottom of the shaft.

C. Drainage of mining faces.

D. Drainage of the loose coal bunker at the bottom of the shaft.

E. Clear sediment and sludge from the water reservoir and drain the water.

F. Old ponds and water surges in uninhabited areas—drainage.

G. Emergency rescue and disaster relief.

H. Suitable for underground coal mines in environments containing explosive gases such as methane or coal dust.

Terms of Use:

1. Power supply voltage: 6000V or 10000V

2. Medium: pH 4–10

3. Ambient water temperature: ≤50℃

4. Solid content: ≤10%

5. Installation method: Vertical, horizontal, or inclined

6. Submergence depth: ≤700 m, but the minimum submergence water level shall not be lower than the top surface of the outlet flange of the check valve.

 

Structural Features of the BQ Series High-Pressure, Forced-Discharge, Flameproof Submersible Mine Pump

1. High efficiency and energy savings. Utilizing a high-efficiency hydraulic model, the pump boasts high efficiency, a wide efficient operating range, and remarkable energy-saving performance.

2. Safe and explosion-proof. The high-pressure, high-capacity pump motor is filled with water and features an explosion-proof design. It can be submerged underwater for operation, ensuring adequate motor cooling. The entire head range is designed without overload, guaranteeing safe operation and eliminating concerns about motor overload and burnout.

3. High flow rate and high head. The flow rate ranges from 100 to 1,740 m³/h, and the head ranges from 85 to 1,500 m, meeting the demands for high-flow, high-head drainage applications.

4. Easy to install and operate. It features electromechanical integration, a compact structure, small size, and light weight. Depending on the application environment, it can be installed vertically, horizontally, or at an angle.

5. The technology is advanced and reliable. The axial force self-balancing structure effectively reduces the load on the thrust bearings, ensuring stable operational performance and a long service life. The flow-path components are made of wear-resistant materials, making them well-suited for water with high sand content.

High-pressure mining Submersible pump It mainly consists of a pump casing, an impeller, a guide vane, a shaft, bearings, and a filter screen, among other components.

A double-suction pump has two suction inlets, with two sets of impellers arranged back-to-back and facing each other. In reality, it consists of two separate pumps. Multistage pump In parallel operation, each pump has its own suction port—one located at the upper part and the other at the lower part. Since the two sets of impellers have an equal number and rotate in opposite directions, the water thrust they generate is equal in magnitude but opposite in direction; theoretically, the total axial water thrust is zero. A single-suction pump, by contrast, has only one suction port. In this configuration, two sets of impellers are arranged back-to-back and oriented in opposite directions. When the total number of impeller stages required for head generation is even, the two sets of impellers have an equal number and rotate in opposite directions, resulting in a net axial water thrust. However, when the total number of impeller stages required for head generation is odd, the lower-stage impeller set has one additional stage. In such cases, the final-stage impeller of the lower pump is designed as a balancing impeller equipped with a balance hole. The water thrust generated by the balancing impeller is essentially neutralized. Consequently, although the two sets of impellers still have an equal number and rotate in opposite directions, the overall axial water thrust remains virtually zero. As a result, the pump experiences zero axial force, leading to light bearing loads on the thrust bearings, extended service life, and reliable operation.

The motor is a water-cooled three-phase induction motor, primarily composed of the following major components: an upper guide bearing, a stator, a rotor, a lower guide bearing, a thrust bearing, and a cooler (base). The stator windings are made of cross-linked polyethylene water-resistant winding wire. Inside the stator, there are winding temperature sensors and water-level sensors that monitor the winding temperature and prevent motor damage caused by insufficient water supply. At the lower end of the motor’s shaft, a pump impeller is installed. As the motor rotates, the impeller forces the water inside the motor to circulate from bottom to top, continuously exchanging heat with the externally supplied liquid through components such as the motor housing and cooling channels, thereby reducing the motor’s temperature rise.

The BQ high-pressure submersible electric pump unit as a whole comprises three main components:

1) Main unit: pump, motor, pump-motor coupling, pump-motor coupling sleeve, and their fasteners

2) Install the system components: suction hood, connecting flange, check valve, lift pipe, gate valve, etc.;

3) Control system: cables, electrical control cabinets, etc.;

In addition to providing the main unit, the BQ series submersible mine pumps can also supply installation and control systems, as well as automated control systems that can be connected to the mine monitoring network to enable remote ground-based monitoring.

 

Performance Parameters of BQ Series High-Pressure Explosion-Proof Submersible Mine Pumps and Motor Performance Parameters

Electric pump performance parameters:

Model Specifications

Traffic
(m³/h)

Head height
(m)

Impeller stages

Electric pump efficiency
(%)

Synchronous speed
(revolutions per minute)

Motor power
(kW)

Rated Voltage (kV)

Outlet diameter
(mm)

BQ100-595/6-355/W-S

100

595

6

47.9

1500

355

6/10

100

BQ100-600/7-400/W-S

600

7

400

BQ100-680/8-400/W-S

680

8

400

BQ100-765/9-450/W-S

765

9

450

BQ100-850/10-500/W-S

850

10

48.4

500

BQ100-935/11-560/W-S

935

11

560

BQ100-1020/12-630/W-S

1020

12

630

BQ100-1110/13-710/W-S

1110

13

710

BQ150-450/5-400/W-S

150

450

5

52.2

1500

400

6/10

150

BQ150-510/6-400/W-S

510

6

400

BQ150-600/7-500/W-S

600

7

52.8

500

BQ150-680/8-560/W-S

680

8

560

BQ150-765/9-630/W-S

765

9

630

BQ150-850/10-710/W-S

850

10

710

BQ150-935/11-800/W-S

935

11

53.4

800

BQ150-1020/12-900/W-S

1020

12

900

BQ200-350/4-400/ W-S

200

350

4

56.6

1500

400

6/10

200

BQ200-425/5-450/ W-S

425

5

450

BQ200-510/6-500/W-S

510

6

57.2

500

BQ200-600/7-630/W-S

600

7

630

BQ200-680/8-710/W-S

680

8

710

BQ200-765/9-800/W-S

765

9

57.9

800

BQ200-850/10-900/W-S

850

10

900

BQ200-935/11-1000/W-S

935

11

58.2

1000

BQ200-1020/12-1000/W-S

1020

12

1000

BQ200-1110/13-1120/W-S

1110

13

1120

BQ280-340/4-400/W-S

280

340

4

58.3

1500

400

6/10

250

BQ280-425/5-500/W-S

425

5

59

500

BQ280-540/6-630/W-S

540

6

630

BQ280-650/7-800/W-S

650

7

59.6

800

BQ280-730/8-900/W-S

730

8

900

BQ280-850/9-1000/W-S

850

9

60

1000

BQ280-920/10-1120/W-S

920

10

1120

BQ280-1035/11-1200/W-S

1035

11

60.3

1200

BQ280-1200/12-1400/W-S

1200

12

1400

BQ280-1330/13-1600/W-S

1330

13

1600

BQ280-1445/14-1800/W-S

1445

14

1800

BQ300-270/3-400/W-S

300

270

3

59.2

1500

400

6/10

250

BQ300-360/4-500/W-S

360

4

59.8

500

BQ300-450/5-630/W-S

450

5

630

BQ300-510/6-710/W-S

510

6

710

BQ300-595/7-800/W-S

595

7

60.5

800

BQ400-255/3-450/W-S

400

255

3

60

1500

450

6/10

250

BQ400-340/4-630/W-S

340

4

60.7

630

BQ400-425/5-800/W-S

425

5

61.4

800

BQ400-510/6-900/W-S

510

6

900

BQ400-600/7-1000/W-S

600

7

61.8

1000

BQ400-680/8-1120/W-S

680

8

1120

BQ400-765/9-1400/W-S

765

9

62.1

1400

BQ400-850/10-1600/W-S

850

10

1600

BQ400-935/11-1800/W-S

935

11

1800

BQ400-1020/12-1900/W-S

1020

12

62.4

1900

BQ450-170/2-355/W-S

450

170

2

60.9

1500

355

6/10

250

BQ450-255/3-500/W-S

255

3

61.6

500

BQ450-350/4-630/W-S

350

4

630

BQ450-425/5-800/W-S

425

5

62.3

800

BQ450-510/6-1000/W-S

510

6

62.7

1000

BQ500-240/3-500/W-S

500

240

3

63.4

1500

500

6/10

250

BQ500-280/3-560/W-S

280

3

560

BQ500-340/4-630/W-S

340

4

630

BQ500-360/4-710/W-S

360

4

710

BQ500-440/5-900/W-S

440

5

64.1

900

BQ500-520/6-1000/W-S

520

6

64.4

1000

BQ500-560/6-1120/W-S

560

6

1120

BQ500-630/7-1200/W-S

630

7

64.8

1200

BQ500-720/8-1400/W-S

720

8

1400

BQ500-810/9-1600/W-S

810

9

1600

BQ500-920/10-1800/W-S

920

10

1800

BQ500-1000/11-2000/W-S

1000

11

65.2

2000

BQ500-1080/12-2200/W-S

1080

12

2200

BQ550-170/2-400/W-S

550

170

2

66.6

1500

400

6/10

250

BQ550-255/3-560/W-S

255

3

560

BQ550-340/4-800/W-S

340

4

67

800

BQ550-430/5-1000/W-S

430

5

1000

BQ550-515/6-1200/W-S

515

6

66.6

1200

350

BQ550-600/7-1400/W-S

600

7

1400

BQ550-690/8-1600/W-S

690

8

1600

BQ550-770/9-1800/W-S

770

9

1800

BQ550-855/10-2000/W-S

855

10

67

2000

BQ550-940/11-2200/W-S

940

11

2200

BQ600-170/2-450/W-S

600

170

2

59.2

1500

450

6/10

350

BQ600-255/3-710/W-S

255

3

59.8

710

BQ600-340/4-900/W-S

340

4

60.5

900

BQ600-430/5-1120/W-S

430

5

60.9

1120

BQ600-515/6-1400/W-S

515

6

61.2

1400

BQ600-600/6-1800/W-S

600

6

1800

BQ725-132/3-400/W-S

725

132

3

67.9

1500

400

6/10

350

BQ725-160/4-500/W-S

160

4

68.6

500

BQ725-215/5-630/W-S

215

5

630

BQ725-265/6-710/W-S

265

6

710

BQ725-290/7-800/W-S

290

7

69.4

800

BQ725-320/8-900/W-S

320

8

900

BQ725-360/9-1000/W-S

360

9

69.8

1000

BQ725-400/10-1120/W-S

400

10

1120

BQ725-480/12-1200/W-S

480

12

70.2

1200

BQ725-520/13-1400/W-S

520

13

1400

BQ725-600/15-1600/W-S

600

15

1600

BQ725-640/16-1800/W-S

640

16

1800

BQ725-690/17-1900/W-S

690

17

70.6

1900

BQ725-720/18-2000/W-S

720

18

2000

BQ725-765/19-2200/W-S

765

19

2200

BQ1000-100-400/W-S

1000

100

1

64.4

1500

400

6/10

350

BQ1000-200/2-800/W-S

200

2

65.1

800

BQ1000-270/3-1120/W-S

270

3

66.2

1120

BQ1000-395/4-1600/W-S

395

4

66.6

1600

BQ1000-450/5-1800/W-S

450

5

1800

BQ1000-560/6-2200/W-S

560

6

2200

BQ1100-100-450/W-S

1100

100

1

65.3

1500

450

6/10

350

BQ1100-170/2-800/W-S

170

2

66.8

800

BQ1100-255/3-1200/W-S

255

3

67.5

1200

BQ1100-340/4-1600/W-S

340

4

1600

BQ1100-430/5-2000/W-S

430

5

67.9

2000

BQ1450-85/2-500/W-S

1450

85

2

72.2

1500

500

6/10

350

BQ1450-135/3-710/W-S

135

3

710

BQ1450-160/4-900/W-S

160

4

73

900

BQ1450-200/5-1000/W-S

200

5

73.4

1000

BQ1450-240/6-1200/W-S

240

6

73.8

1200

BQ1450-280/7-1400/W-S

280

7

1400

BQ1450-295/7-1600/W-S

295

7

1600

BQ1450-320/8-1800/W-S

320

8

1800

BQ1450-360/9-2000/W-S

360

9

74.2

2000

BQ1450-400/10-2200/W-S

400

10

2200

Motor performance parameters:

Model

Rated power
(kW)

Rated voltage
(kV)

Rated current
(A)

Efficiency
(%)

Power factor
(cosφ)

Rotational speed
(revolutions per minute)

Connection method

Starting current multiple

Starting torque multiplier

Maximum torque multiplier

YBQ-355/4-S(6000)

355

6

44.8

89

0.85

1500

Y

6.5

1.8

0.8

YBQ-400/4-S(6000)

400

49.6

YBQ-450/4-S(6000)

450

55.3

YBQ-500/4-S(6000)

500

61.5

90

0.86

YBQ-560/4-S(6000)

560

68

YBQ-630/4-S(6000)

630

72.4

YBQ-710/4-S(6000)

710

85.5

YBQ-800/4-S(6000)

800

96.6

91

0.86

YBQ-900/4-S(6000)

900

107.2

YBQ-1000/4-S(6000)

1000

118.8

91.5

0.86

YBQ-1120/4-S(6000)

1120

133

YBQ-1200/4-S(6000)

1200

142

92

0.87

YBQ-1400/4-S(6000)

1400

168.4

YBQ-1600/4-S(6000)

1600

192.5

YBQ-1800/4-S(6000)

1800

216.6

YBQ-1900/4-S(6000)

1900

243.6

YBQ-2000/4-S(6000)

2000

251.7

92.5

0.88

YBQ-2200/4-S(6000)

2200

266.6

YBQ-355/4-S(10000)

355

10

29

88

0.85

1500

Y

6.5

1.8

0.8

YBQ-400/4-S(10000)

400

31.6

YBQ-450/4-S(10000)

450

35.6

YBQ-500/4-S(10000)

500

39.3

89

0.86

YBQ-560/4-S(10000)

560

44.1

YBQ-630/4-S(10000)

630

48.7

YBQ-710/4-S(10000)

710

55.8

YBQ-800/4-S(10000)

800

61.5

90

0.86

YBQ-900/4-S(10000)

900

68.4

YBQ-1000/4-S(10000)

1000

75.6

90.5

0.86

YBQ-1120/4-S(10000)

1120

83.8

YBQ-1200/4-S(10000)

1200

89.5

91

0.87

YBQ-1400/4-S(10000)

1400

103.4

YBQ-1600/4-S(10000)

1600

116.7

YBQ-1800/4-S(10000)

1800

130.6

YBQ-1900/4-S(10000)

1900

139.7

YBQ-2000/4-S(10000)

2000

144.5

91.5

0.88

   

Why choose us?

Changsha Zhonghlian Pump Industry Co., Ltd. was founded in 1989 and was independently established after the restructuring of Changsha Water Pump Factory. It is a comprehensive national high-tech enterprise integrating design, research and development, manufacturing, and service. The company was listed on the Hunan Provincial Equity Exchange on December 31, 2019, with the abbreviation "Zhonghlian Pump Industry" and the equity code: 600275HN. It is currently a key backbone enterprise in China's centrifugal pump industry and one of the major professional manufacturers of multi-stage pumps in the country. The headquarters is located in Changsha City, Hunan Province, a historical and cultural city in China.

41000 m²

Square meters of land area

100 %

100% factory pass rate

41000 m²

Square meters of land area

100 %

100% factory pass rate

Image Name

Q

What is your typical delivery time?

A

Models in stock can be shipped the next day at the latest. All others are custom-made, with lead times generally ranging from 7 to 90 days depending on the product size and project specifics. Please contact our sales manager for details: 0731-88632200 。

Q

Do you have centrifugal pumps in stock?

A

Centrifugal pumps come in numerous models and configurations. Except for a small number of high-volume, standard models that are in stock, the vast majority are not stocked and are customized products. We need to select a pump based on your site's flow rate, head, media temperature, pH value, and installation conditions, etc., to determine the pump model and configuration before we can submit an order to the factory for production.

Q

What information should I provide when requesting a quote?

A

Generally, to obtain an accurate quotation, we recommend providing us with the following information: pump flow rate, head, on-site operating voltage and frequency, temperature, pH value, and solid particle content of the fluid being conveyed, and on-site installation conditions (horizontal or vertical installation), etc.

If you are not sure, don't worry, our business managers will assist you in determining this.

Q

What products do you mainly produce?

A

Zhonglian Pump Industry manufactures various large industrial centrifugal pumps. Main products include: self-balancing multi-stage pumps, multi-stage centrifugal pumps, single-stage centrifugal pumps, split-case pumps, chemical pumps, submersible pumps, pipeline pumps, long-shaft pumps, condensate pumps, etc.

Q

Could you help me with the selection?

A

Certainly! If the water pump model is not selected accurately, there will be big problems. If you choose a smaller one, it won't meet your needs; if you choose a larger one, it will waste electricity and fuel, increasing your costs.

Q

Why is it so slow to get a price quote?

A

Because centrifugal pumps are non-standard customized products with many models, the price range is also very large. Even for the same model, the price difference is also very large due to different materials and configurations. Taking the most common water pump accessory—the impeller—as an example, the price of a stainless steel impeller is several times that of a cast iron impeller. Therefore, we need to clarify the relevant information to give you an accurate price. Normally, if you provide relatively comprehensive information, we can quote within 5 minutes.

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