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QW High-Efficiency Submersible Sewage Pump with No Clogging



classification:

Wastewater pump

keyword:

Horizontal Single-Stage Fire Pump

Product overview Product parameters Why choose us? Frequently Asked Questions

Product Overview

The QW-type non-clogging sewage pump is a high-efficiency, non-clogging submersible sewage pump developed by Lianlian Pump Industry, a manufacturer of sewage pumps. It is a hydraulic machine in which the motor and pump are integrated into a single unit and operate submerged in the medium, with a highly advanced structure, wide-flow passages, and strong sewage-discharging capability. This pump is designed to handle media with temperatures not exceeding 50℃ and a pH range of 4 to 10. It can pass solid particles with diameters ranging from 15 to 110 mm and fibers whose lengths are up to five times the diameter of the pump’s inlet port. This pump is widely used in municipal engineering, construction projects, wastewater discharge in industrial and mining enterprises, as well as in sewage disposal systems for hospitals, hotels, and residential areas.

The non-clogging sewage pump features an integrated pump-electric motor design with a bottom-mounted pump structure and a large-channel impeller flow passage. It boasts a sleek appearance, a rational design, excellent performance, convenient operation and maintenance, a wide range of operating conditions, long service life, and high safety and reliability. The QW pump, based on the WQ pump, incorporates an external cooling water jacket, enabling the pump to cool itself through water circulation and allowing it to operate even in dry-running conditions.

 

Application Scope and Operating Conditions for QW High-Efficiency Submersible Sewage Pumps with No Clogging

The QW-type non-clogging submersible sewage pump is suitable for conveying liquids containing impurities such as sand, gravel, coal slag, tailings, fibers, and other debris. It is primarily used in industries including metallurgy, mining, thermal power plants, as well as on construction sites, wastewater treatment plants, and sewage treatment ponds for the removal and transportation of wastewater. It serves as an ideal replacement for conventional sewage pumps.

Terms of Use:

1. The medium temperature shall not exceed 50℃, with a density of 1.0–1.3 kg/m³ and a pH value ranging from 5 to 9.

2. For pumps in systems without internal self-flow circulation, the motor portion shall not extend above 1/2 of the liquid level.

3. In general, the pump must be operated within its rated head range to ensure that the motor is not overloaded. If operation over the full head range is required, this should be explicitly noted at the time of order placement.

4. During operation, the motor current must not exceed the motor’s rated current.

 

Structural Features of the QW High-Efficiency, Non-Clogging Submersible Sewage Pump

The QW sewage pump consists primarily of a base, a pump body, an impeller, and a submersible motor. It features a unique large-channel impeller design that significantly enhances its ability to pass through debris. The pump employs an internal self-circulation system that uses the medium itself to cool the motor, ensuring safer and more reliable operation. According to user requirements, the pump can be equipped with stator winding temperature protection, bearing temperature protection, and oil chamber leakage protection to further improve its safety. The submersible motor is specially designed with Class F insulation, enabling it to operate safely even under harsh conditions. Additionally, the pump can be fitted with a dual-rail automatic coupling installation system, making the assembly and maintenance of the unit both convenient and quick.

Pump impeller: The pump casing and impeller are carefully selected and matched to ensure excellent flow passage performance, high efficiency, a flat power curve, and resistance to overload. The impeller is precisely balanced, resulting in low vibration and smooth rotation.

Motor: Specially designed submersible motor with IP68 protection and Class F insulation, allowing for high temperature rise yet benefiting from excellent submersible cooling effects, resulting in lower actual temperature rise and extended motor insulation life.

Motor cooling: The heat generated by the motor is dissipated through the motor housing. To ensure reliable and safe operation, the medium must submerge at least half of the stator housing. Motors equipped with water jackets are permitted to operate without water.

Shaft seal: A sealing configuration combining two independent mechanical seals with fluid dynamic seals (patented technology), ensuring safety and zero leakage. The motor shaft seal employs two to three mechanically sealed stages connected in series, creating multiple layers of reliable protection. One seal is located within the pump’s medium, effectively preventing water from entering the oil chamber; the other two seals are situated in the oil chamber, safeguarding against oil leaking into the motor.

Transmission: When viewed from the motor end, the pump rotates clockwise.

The QW-series submersible sewage pumps are available in two installation types: mobile and fixed automatic installation. In the mobile installation type, the pump is supported by a base, and the outlet bend pipe is directly connected to a flexible hose—this setup is both simple and convenient, allowing the pump to be easily moved to different construction sites for use. This installation method is suitable only for pumps with capacities of 75 kW or less. In the fixed installation type, the pump is connected to a coupling device, and the coupling base is securely anchored at the bottom of the pump pit. The pump can move up and down along guide rails. When the pump is lowered, the coupling device automatically engages with the coupling base; when the pump is lifted, the coupling device automatically disengages from the coupling base.

Oil Chamber: The oil chamber is filled with appropriate mechanical oil and equipped with two mechanical seals. The oil chamber serves as a barrier to prevent the medium from leaking from the pump shaft into the motor, thus effectively inhibiting medium penetration into the motor. Should the first mechanical seal leak, the oil chamber acts as a buffer, preventing the medium from directly entering the motor. At the same time, it provides lubrication and cooling for the friction surfaces of the two independent mechanical seals, enhancing their reliability. Additionally, the oil chamber helps dissipate heat generated by the lower bearing and some of the heat produced by the motor itself.

Bearing: The lower bearing provides reliable support for the electric motor pump shaft. Considering the radial, axial forces and pulsating loads generated during pump operation, the lower bearing can consist of one to three sets of bearings of different types. This ensures smooth operation and a longer service life of the unit.

Cables and their seals:

A. The cable is a rubber-sheathed flexible cable resistant to sewage. The cable core cross-section is designed for long-term reliable operation under an ambient temperature of 40℃ and at the motor’s full-load power. If the pump operates with the motor running at less than full-load power or in an ambient temperature below 40℃, its service life will be even longer.

B. A sealing compression device is installed between the cable rubber sleeve and the motor end cover to prevent the medium from leaking into the motor cavity through the interface between the cable and the motor end cover.

C. The rubber vulcanization between the cable jacket and the conductor effectively prevents the medium from entering the motor through the cable jacket.

Motor housing: The motor housing consists of components such as the base, bearing housing, and cover. The individual parts are reliably sealed with static seals at their joints and connections. Each unit undergoes a rigorous hydrostatic pressure test to ensure its watertightness.

Internal safety protection for electric pumps (when required by the customer):

A. Leak Detector: Installed in the oil chamber, it will issue an alarm signal once the leaked medium enters the oil chamber and reaches a certain concentration level.

B. Thermal sensing element: Installed within the motor stator windings, this component monitors the temperature of the motor windings (or detects heating of the motor windings due to other reasons) in case of prolonged motor overload.
When a certain value is reached, an alarm signal is issued.

External control system (user-provided):

This non-clogging sewage pump can be equipped with an automatic water-level control device, intermediate terminals, and a fully automatic protection control cabinet according to user requirements. The dedicated electrical control cabinet included as part of the package can process various signals from within the pump, enabling functions such as control, protection, audible and visual alarms, as well as multiple automated control modes for single-pump and multi-pump systems.

Performance Curve and Key Parameters: The curves on the performance curve indicate the recommended operating range for the pump. When the flow rate or medium being pumped changes, it is essential to ensure that the shaft power during operation remains within the motor’s rated power range. If overload operation is detected, it could lead to motor burnout.

Product Parameters

Performance Parameters of QW High-Efficiency Submersible Sewage Pump with No Clogging

Model

Traffic

Head height

Efficiency

Shaft power

Rotational speed

Weight

Motor power

(m³/h)

(m)

(%)

(kw)

(rpm)

(kg)

(kW)

50WQ(QW)10-7-0.75

10

7

45

0.42

2900

21Kg

0.75kW

50WQ(QW)10-15-1.5

10

15

51

0.8

2900

45Kg

1.5kW

50WQ(QW)9-22-2.2

9

22

46

1.17

2900

50Kg

2.2kW

50WQ(QW)15-15-2.2

15

15

51

1.2

2900

50Kg

2.2kW

50WQ(QW)25-15-3

25

15

52

1.97

2900

52Kg

3kW

50WQ(QW)15-32-4

15

32

49

2.67

2900

55Kg

4kW

50WQ(QW)25-22-4

25

22

52

2.88

2900

56Kg

4kW

50WQ(QW)18-32-5.5

18

32

49

3.2

2900

95Kg

5.5kW

50WQ(QW)15-50-7.5

15

50

49

4.17

2900

98Kg

7.5kW

50WQ(QW)20-40-7.5

20

40

50.5

4.32

2900

98Kg

7.5kW

80WQ(QW)10-10-1.5

10

10

51

0.53

2900

45Kg

1.5kW

80WQ(QW)30-10-2.2

30

10

53

1.54

2900

50Kg

2.2kW

80WQ(QW)40-7-2.2

40

7

54

1.41

2900

50Kg

2.2kW

80WQ(QW)50-10-3

50

10

56

2.43

2900

53Kg

3kW

80WQ(QW)50-12-4

50

12

56

2.92

2900

60Kg

4kW

80WQ(QW)30-32-7.5

30

32

52.5

4.98

2900

95Kg

7.5kW

80WQ(QW)50-65-22

50

65

56

15.81

2900

390Kg

22kW

100WQ(QW)100-7-4

100

7

60

3.18

2900

65Kg

4kW

100WQ(QW)30-22-5.5

30

22

53

3.39

2900

95Kg

5.5kW

100WQ(QW)65-15-5.5

65

15

56.5

4.7

2900

110Kg

5.5kW

100WQ(QW)100-10-5.5

100

10

60

4.54

2900

110Kg

5.5kW

100WQ(QW)50-22-7.5

50

22

56

5.35

2900

98Kg

7.5kW

100WQ(QW)40-35-11

40

35

55

6.94

1450

279Kg

11kW

100WQ(QW)70-22-11

70

22

57

7.36

1450

278Kg

11kW

100WQ(QW)80-30-15

80

30

61

10.72

1450

360Kg

15kW

100WQ(QW)80-65-30

80

65

61

23.23

2900

430Kg

30kW

150WQ(QW)140-7-5.5

140

7

62

4.31

2900

99Kg

5.5kW

150WQ(QW)145-10-7.5

145

10

62

6.37

2900

110Kg

7.5kW

150WQ(QW)130-15-11

130

15

61

8.71

1450

288Kg

11kW

150WQ(QW)200-10-11

200

10

66

8.26

1450

282Kg

11kW

150WQ(QW)140-18-15

140

18

73

9.41

1450

360Kg

15kW

150WQ(QW)150-22-18.5

150

22

63

14.27

980

520Kg

18.5kW

150WQ(QW)130-30-22

130

30

62

17.14

1450

520Kg

22kW

150WQ(QW)200-22-22

200

22

65

18.45

980

540Kg

22kW

150WQ(QW)100-40-30

100

40

59

18.47

980

880Kg

30kW

150WQ(QW)200-30-30

200

30

63

25.95

980

900Kg

30kW

150WQ(QW)140-45-37

140

45

61

28.14

980

1150Kg

37kW

150WQ(QW)250-30-37

250

30

68

30.06

980

1150Kg

37kW

150WQ(QW)150-60-55

150

60

61

40.2

980

1260Kg

55kW

150WQ(QW)200-65-75

200

65

63

56.23

980

1720Kg

75kW

200WQ(QW)360-6-11

360

6

66

8.92

1450

354Kg

11kW

200WQ(QW)400-7-15

400

7

68

11.22

1450

380Kg

15kW

200WQ(QW)250-15-18.5

250

15

66

15.48

1450

570Kg

18.5kW

200WQ(QW)400-10-18.5

400

10

74

14.73

980

530Kg

18.5kW

200WQ(QW)450-12-22

450

12

74

19.89

980

560Kg

22kW

200WQ(QW)300-22-37

300

22

65

27.67

980

1100Kg

37kW

200WQ(QW)450-22-45

450

22

67

40.26

980

1400Kg

45kW

200WQ(QW)250-40-55

250

40

64

42.58

1450

1380Kg

55kW

200WQ(QW)400-34-55

400

34

73

50.77

980

1480Kg

55kW

200WQ(QW)350-45-75

350

45

66

65.03

980

1600Kg

75kW

200WQ(QW)350-50-90

350

50

66

72.25

1450

1550Kg

90kW

200WQ(QW)250-70-110

250

70

64

74.51

980

1900Kg

110kW

250WQ(QW)250-17-22

250

17

71

16.31

980

820Kg

22kW

250WQ(QW)400-15-30

400

15

68

24.04

980

900Kg

30kW

250WQ(QW)700-10-30

700

10

74

25.78

980

900Kg

30kW

250WQ(QW)500-15-37

500

15

76

26.89

980

1050Kg

37kW

250WQ(QW)600-15-45

600

15

72

34.06

980

1450Kg

45kW

250WQ(QW)800-22-75

800

22

71

67.55

980

1520Kg

75kW

250WQ(QW)600-35-90

600

35

74

77.33

980

1800Kg

90kW

250WQ(QW)500-45-110

500

45

68

90.17

740

2000Kg

110kW

300WQ(QW)750-5-18.5

750

5

76

13.45

980

680Kg

18.5kW

300WQ(QW)700-6-22

700

6

72

15.9

980

820Kg

22kW

300WQ(QW)900-15-55

900

15

77

47.78

980

1350Kg

55kW

300WQ(QW)1000-22-90

1000

22

76

78.88

980

1820Kg

90kW

300WQ(QW)500-55-132

500

55

67

111.85

1450

2000Kg

132kW

300WQ(QW)700-60-185

700

60

70.5

162.34

1450

3000Kg

185kW

350WQ(QW)940-8-30

940

8

72

28.46

980

1150Kg

30kW

350WQ(QW)1200-6-37

1200

6

72

27.25

980

1250Kg

37kW

350WQ(QW)1100-10-45

1100

10

78

38.43

980

1500Kg

45kW

350WQ(QW)1200-10-55

1200

10

72

45.42

980

1350Kg

55kW

350WQ(QW)1200-15-75

1200

15

72

68.12

980

1800Kg

75kW

350WQ(QW)1200-18-90

1200

18

72

81.75

980

2000Kg

90kW

350WQ(QW)1000-28-132

1000

28

73

104.52

740

2800Kg

132kW

350WQ(QW)1000-31-160

1000

31

72

117.33

740

3150Kg

160kW

350WQ(QW)850-60-250

850

60

71

195.74

980

4600Kg

250kW

400WQ(QW)1000-6-30

1000

6

72

22.71

980

1200Kg

30kW

400WQ(QW)1900-6-55

1900

6

75

41.42

740

1930Kg

55kW

400WQ(QW)2000-8-75

2000

8

80

54.5

740

2150Kg

75kW

400WQ(QW)2000-13-110

2000

13

75.5

93.84

740

2670Kg

110kW

400WQ(QW)2200-15-132

2200

15

76

118.32

740

2670Kg

132kW

400WQ(QW)1600-26-160

1600

26

76

149.16

740

3200Kg

160kW

400WQ(QW)1700-32-200

1700

32

82.5

179.68

740

3850Kg

200kW

400WQ(QW)1900-32-250

1900

32

75

220.91

740

4200Kg

250kW

400WQ(QW)1500-47-280

1500

47

75

256.15

980

4750Kg

280kW

500WQ(QW)2100-10-90

2100

10

75.5

75.79

980

2160Kg

90kW

500WQ(QW)2600-16-160

2600

16

84

134.95

740

3200Kg

160kW

500WQ(QW)3000-14-160

3000

14

85

134.65

740

3200Kg

160kW

500WQ(QW)2400-22-220

2400

22

76

189.32

740

4280Kg

220kW

500WQ(QW)2700-24-250

2700

24

80

220.72

740

4500Kg

250kW

500WQ(QW)3000-24-280

3000

24

77.5

253.16

740

4800Kg

280kW

500WQ(QW)2400-30-300

2400

30

84

233.57

740

5200Kg

300kW

500WQ(QW)3000-35-400

3000

35

84

340.62

740

6100Kg

400kW

550WQ(QW)3500-7-110

3500

7

78.5

85.05

740

3100Kg

110kW

550WQ(QW)3000-10-132

3000

10

77.5

105.48

740

2900Kg

132kW

550WQ(QW)4000-15-220

4000

15

83.5

195.81

740

4400Kg

220kW

550WQ(QW)4000-30-450

4000

30

85

384.71

740

6800Kg

450kW

600WQ(QW)3600-12-185

3600

12

78.5

149.96

740

3200Kg

185kW

600WQ(QW)5800-10-250

5800

10

81

195.12

740

4600Kg

250kW

600WQ(QW)6000-15-355

6000

15

82

299.09

740

5800Kg

355kW

600WQ(QW)5500-25-560

5500

25

84

446.06

740

7900Kg

560kW

Friendly reminder: Click on the specific model series above to view more detailed specifications and performance curves, among other information.

Why choose us?

Changsha Zhonghlian Pump Industry Co., Ltd. was founded in 1989 and was independently established after the restructuring of Changsha Water Pump Factory. It is a comprehensive national high-tech enterprise integrating design, research and development, manufacturing, and service. The company was listed on the Hunan Provincial Equity Exchange on December 31, 2019, with the abbreviation "Zhonghlian Pump Industry" and the equity code: 600275HN. It is currently a key backbone enterprise in China's centrifugal pump industry and one of the major professional manufacturers of multi-stage pumps in the country. The headquarters is located in Changsha City, Hunan Province, a historical and cultural city in China.

41000 m²

Square meters of land area

100 %

100% factory pass rate

41000 m²

Square meters of land area

100 %

100% factory pass rate

Image Name

Q

What is your typical delivery time?

A

Models in stock can be shipped the next day at the latest. All others are custom-made, with lead times generally ranging from 7 to 90 days depending on the product size and project specifics. Please contact our sales manager for details: 0731-88632200 。

Q

Do you have centrifugal pumps in stock?

A

Centrifugal pumps come in numerous models and configurations. Except for a small number of high-volume, standard models that are in stock, the vast majority are not stocked and are customized products. We need to select a pump based on your site's flow rate, head, media temperature, pH value, and installation conditions, etc., to determine the pump model and configuration before we can submit an order to the factory for production.

Q

What information should I provide when requesting a quote?

A

Generally, to obtain an accurate quotation, we recommend providing us with the following information: pump flow rate, head, on-site operating voltage and frequency, temperature, pH value, and solid particle content of the fluid being conveyed, and on-site installation conditions (horizontal or vertical installation), etc.

If you are not sure, don't worry, our business managers will assist you in determining this.

Q

What products do you mainly produce?

A

Zhonglian Pump Industry manufactures various large industrial centrifugal pumps. Main products include: self-balancing multi-stage pumps, multi-stage centrifugal pumps, single-stage centrifugal pumps, split-case pumps, chemical pumps, submersible pumps, pipeline pumps, long-shaft pumps, condensate pumps, etc.

Q

Could you help me with the selection?

A

Certainly! If the water pump model is not selected accurately, there will be big problems. If you choose a smaller one, it won't meet your needs; if you choose a larger one, it will waste electricity and fuel, increasing your costs.

Q

Why is it so slow to get a price quote?

A

Because centrifugal pumps are non-standard customized products with many models, the price range is also very large. Even for the same model, the price difference is also very large due to different materials and configurations. Taking the most common water pump accessory—the impeller—as an example, the price of a stainless steel impeller is several times that of a cast iron impeller. Therefore, we need to clarify the relevant information to give you an accurate price. Normally, if you provide relatively comprehensive information, we can quote within 5 minutes.

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