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DGP-type Self-balancing Multistage Boiler Feed Pump



classification:

Self-balancing multistage pump

keyword:

Horizontal Single-Stage Fire Pump

Product overview Product parameters Why choose us? Frequently Asked Questions

Product Overview

The DGP-type self-balancing multistage boiler high-pressure feedwater pump features a rotor assembly with symmetric impellers arranged at each stage. It eliminates the conventional balance disc mechanism found in traditional multistage boiler high-pressure feedwater pumps. As a result, the axial forces generated during operation are mutually canceled and essentially achieve self-balancing. This ensures that the alignment between the impellers and guide vanes remains consistently balanced, thereby significantly improving the pump’s operational efficiency. This pump represents an innovative structural design within the multistage boiler high-pressure feedwater pump series and is one of the models under the self-balancing multistage pump family. It serves as an alternative to multistage pumps that rely on balance discs or balance drums. Moreover, self-balancing technology is poised to become the future trend in the field of multistage centrifugal pumps.

↑Animated demonstration of the DGP-type self-balancing multistage high-pressure boiler feed pump↑

↑On-site operation of the DGP-type self-balancing multistage high-pressure boiler feedwater pump↑

  The DGP-type self-balancing multistage boiler high-pressure feedwater pump is primarily used to convey clean water or liquids with physicochemical properties similar to clean water, which contain no solid particles and have temperatures ranging from -20℃ to 210℃. It is suitable for medium-, low-, and high-pressure feedwater applications.

 

Model Description for DGP Self-Balancing Multi-Stage High-Pressure Boiler Feed Pumps

DGP46–50×8

DGP—Self-balancing Multistage Boiler Feed Pump
46 - Flow rate (m³/h)
50 – Single-stage head of the pump (m)
8 - Pump stages

↑Factory photo of the DGP-type self-balancing multistage high-pressure boiler feedwater pump↑

 

Cost Analysis of DGP-Type Self-Balancing Multistage Boiler High-Pressure Feedwater Pumps vs. Traditional Boiler High-Pressure Feedwater Pumps

 

As shown in the comparison above, the main advantages of the self-balancing multistage system over the traditional multistage system are:
1. Highly efficient and energy-saving, with significant power-saving effects.
Due to the reduced shaft power, the pump's power consumption per unit time decreases, resulting in a significant reduction in operating costs.
2. Advanced structure with a long maintenance-free period.
Due to the absence of balancing devices, the hydraulic system has fewer vulnerable parts, boasts long trouble-free operating hours, and significantly reduces maintenance and repair costs.

 

Structural Design of the DGP-Type Self-Balancing Multi-Stage High-Pressure Boiler Feed Pump

  This pump model is a horizontal, sectional, self-balancing multistage pump. The pump’s suction inlet can be arranged vertically upward or horizontally, while the discharge outlet is positioned vertically upward. The main components include: the suction section, the middle section, the discharge section, the secondary suction section, forward guide vanes, reverse guide vanes, forward impellers, reverse impellers, shaft, throttling and pressure-reducing devices, sleeve bearings, bearing housings, transition pipes, and other parts. The middle section is connected to the suction and discharge sections via high-strength through-bolts. The sealing surfaces between the suction section, middle section, and discharge section all employ hard metal seals lubricated with molybdenum disulfide grease. The rotor consists of forward impellers mounted on the shaft, throttling and pressure-reducing devices, reverse impellers, shaft sleeves, bearing sleeves, and other components. The bearings adopt a “fixed-floating” dry-lubrication design: the drive end uses cylindrical roller bearings, while the tail end employs angular contact ball bearings. The pump’s working chamber comprises the suction section, middle section, discharge section, secondary suction section, forward guide vanes, reverse guide vanes, and transition pipes. A sealing ring and guide vane sleeves are installed between the rotating and stationary parts to ensure effective sealing.

 

Main configurations of the DGP-type self-balancing multistage high-pressure boiler feedwater pump

  The minimum material configuration for this pump model is cast steel; stainless steel can be used upon customer request.

 

The uniqueness of the DGP-type self-balancing multistage high-pressure boiler feedwater pump

  This pump model introduces an innovative structural design based on the conventional multistage centrifugal pump. It eliminates the axial force balancing mechanism typically found in multistage pumps, making it a viable replacement for D- and DG-type multistage centrifugal pumps that rely on balance discs or balance drums. Since this pump is devoid of any balancing device—therefore eliminating both disc friction losses associated with balance discs and return flow losses from balancing systems—it achieves a 5% to 14% higher efficiency compared to similar multistage pumps. Moreover, it completely resolves various failures—such as wear on the balance disc and its seat or rotor seizure—that often occur when the balancing device fails, thereby significantly extending the pump’s service life.

Product Parameters

Performance Parameters of DGP-Type High-Temperature Self-Balancing Boiler Feed Pump

Model
Series
Flow range
(m³/h)
Head range
(m)
Efficiency range
(%)
Matching power range
(kw)
DGP6-25 3.75~7.5 70.35–320.3 36~49.5 5.5 to 18.5
DGP6-50 3.75~7.5 144~624 28~30 15~55
DGP6-80 3.75~7.5 225~982 32~36 15~75
DGP12-25 7.5–15 68.3–325.3 43.3–52.1 7.5–30
DGP12-50 7.5–15 142.7~635 30.6–44.6 18.5~75
DGP12-80 7.5–15 225~982 37~40 30~132
DGP25-30 15~30 77.7~418.8 55.2–56.9 15~55
DGP25-50 15~30 144~618 44~54 22~110
DGP25-80 15~30 228~1013 47–56 37~160
DGP46-30 30~55 76.2~429 60~66.8 22~90
DGP46-50 30~55 138.3–658.8 53.6–64.5 37~160
DGP46-80 30~55 228~1056 59–65 55~250
DGP65-80 50~75 228~1056 60–67 75~315
DGP85-45 55~100 121.8~612 64.2–70.4 55~200
DGP85-67 55~100 186.9~888 56.1–68.4 90~315
DGP85-80 55~100 228~1056 59~71 110~450
DGP85-150 55~100 429~1872 53~60 220~900
DGP100-55 85~120 147~708 64.4–68 90~315
DGP120-50 96~140 126.9~654 72~78 90~280
DGP120-67 96~140 183–840 62–71 110~450
DGP120-80 96~140 216~1056 61.6–70.4 132~560
DGP120-100 96~140 261.6–1320 69.5~73 220~900
DGP150-50 120~180 127.5–660 72~75 110~400
DGP150-80 120~180 228~1056 65~75 185~710
DGP150-100 120~180 261.6–1320 69.5~73 220~900
DGP150-130 120~180 354~1644 62.5~64 315~1250
DGP155-30 100~185 81.6–400.8 65.5–73.2 75~250
DGP155-67 100~185 179.4–895.2 63–74 132~560
DGP200-50 132~240 135~696 78–81 132~500
DGP200-80 132~240 216~1044 70.9~75 220~900
DGP200-100 132~240 252~1356 70~76 250~1000
DGP280-43 185~335 116.1~564 70.5–76.7 160~630
DGP280-65 185~335 184.5~816 63.3–74 250~1000
DGP280-95 185~335 273~1200 68~72.5 400~1600
DGP280-100 185~335 279~1248 58.6–72.6 400~1600
DGP300-65 240~350 180~828 69.2–69.5 315~1120
DGP360-40 300~440 106.5~504 77~80 185~710
DGP360-60 300~440 157.5–768 71~74.5 355~1250
DGP360-95 300~440 267~1224 70~73 500~2000
DGP420-95 350~500 263~1192 67.9–71 560~2240
DGP450-40 330~500 112.5~528 73.9–76.9 220~1000
DGP450-60 335~500 162.9–765.6 74.1–78.9 355~1400
DGP450-95 335~500 267~1200 72~75 560~2240
DGP500-57 375~555 109.6–717.6 69.7–82.6 220~1400
DGP550-40 400~600 76~528 75.1–78.4 185~1120
DGP550-50 400~600 95~660 75.1–77.8 220~1400
DGP550-95 400~600 182~1230 70.9–72.4 450~2800
DGP580-60 450~640 113~780 75.5–76.8 280~1800
DGP580-100 450~640 190–1284 70~74 500~2800
DGP600-60 450~710 104~780 79–82 280~1800
DGP600-85 450~710 162~1092 72.4–73.6 450~2800
DGP650-80 540~715 154~1005 73.5–75.5 450~2800
DGP650-100 540~715 193~1256 79.2–83 500~2800
DGP720-60 550~850 106.8~738.1 79.2–82.4 355~2240
DGP720-80 550~850 149~931.8 72.9~76 630~2800
DGP720-100 550~850 186~1059 76.5–84 560~2800
DGP800-80 620~900 150~951.5 73–81 500~2800
DGP850-100 705~935 289~942 80~85 900~2800
DGP900-60 700~1000 168~786 76.2~78 710~2800

Friendly reminder: Click on the specific model series above to view more detailed specifications and performance curves, among other information.

Why choose us?

Changsha Zhonghlian Pump Industry Co., Ltd. was founded in 1989 and was independently established after the restructuring of Changsha Water Pump Factory. It is a comprehensive national high-tech enterprise integrating design, research and development, manufacturing, and service. The company was listed on the Hunan Provincial Equity Exchange on December 31, 2019, with the abbreviation "Zhonghlian Pump Industry" and the equity code: 600275HN. It is currently a key backbone enterprise in China's centrifugal pump industry and one of the major professional manufacturers of multi-stage pumps in the country. The headquarters is located in Changsha City, Hunan Province, a historical and cultural city in China.

41000 m²

Square meters of land area

100 %

100% factory pass rate

41000 m²

Square meters of land area

100 %

100% factory pass rate

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Q

What is your typical delivery time?

A

Models in stock can be shipped the next day at the latest. All others are custom-made, with lead times generally ranging from 7 to 90 days depending on the product size and project specifics. Please contact our sales manager for details: 0731-88632200 。

Q

Do you have centrifugal pumps in stock?

A

Centrifugal pumps come in numerous models and configurations. Except for a small number of high-volume, standard models that are in stock, the vast majority are not stocked and are customized products. We need to select a pump based on your site's flow rate, head, media temperature, pH value, and installation conditions, etc., to determine the pump model and configuration before we can submit an order to the factory for production.

Q

What information should I provide when requesting a quote?

A

Generally, to obtain an accurate quotation, we recommend providing us with the following information: pump flow rate, head, on-site operating voltage and frequency, temperature, pH value, and solid particle content of the fluid being conveyed, and on-site installation conditions (horizontal or vertical installation), etc.

If you are not sure, don't worry, our business managers will assist you in determining this.

Q

What products do you mainly produce?

A

Zhonglian Pump Industry manufactures various large industrial centrifugal pumps. Main products include: self-balancing multi-stage pumps, multi-stage centrifugal pumps, single-stage centrifugal pumps, split-case pumps, chemical pumps, submersible pumps, pipeline pumps, long-shaft pumps, condensate pumps, etc.

Q

Could you help me with the selection?

A

Certainly! If the water pump model is not selected accurately, there will be big problems. If you choose a smaller one, it won't meet your needs; if you choose a larger one, it will waste electricity and fuel, increasing your costs.

Q

Why is it so slow to get a price quote?

A

Because centrifugal pumps are non-standard customized products with many models, the price range is also very large. Even for the same model, the price difference is also very large due to different materials and configurations. Taking the most common water pump accessory—the impeller—as an example, the price of a stainless steel impeller is several times that of a cast iron impeller. Therefore, we need to clarify the relevant information to give you an accurate price. Normally, if you provide relatively comprehensive information, we can quote within 5 minutes.

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