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ZJ ZJL Horizontal Mine Slurry Pump



classification:

Slurry pump

keyword:

Horizontal Single-Stage Fire Pump

Product overview Product parameters Why choose us? Frequently Asked Questions

Product Overview

The ZJ horizontal slurry pump for mining applications is a single-stage, single-suction, horizontal, centrifugal slurry pump. It features high efficiency and energy savings, long service life, lightweight design, a rational structure, reliable operation, and convenient maintenance. This pump is suitable for industries such as power generation, metallurgy, coal mining, and building materials, and is designed to handle abrasive or corrosive slurries containing solid particles. The solid-liquid mixture concentration ranges from 45% for fly ash slurry to 60% for mineral slurry, with a medium temperature not exceeding 60°C. This pump model can also be used in multi-stage series configurations.
 ZJ Horizontal Mine Slurry Pump

           

Metallic materials

Example: 150ZJL-35

A metal material primarily designed for wear resistance

A metallic material that is both wear-resistant and corrosion-resistant.

A metal material primarily characterized by corrosion resistance.

 

◆ Usage characteristics

High efficiency

Long lifespan

1. Runs smoothly

Product Parameters

Model Description for ZJ and ZJL Horizontal Slurry Pumps for Mining Applications

As 100ZJ-I-A36
100: The outlet diameter is 100 mm.
        ZJ: Slurry pump
I: Single-stage slurry pump; second-stage pump is labeled II.
A: Number of impeller blades. A has 5 blades, B has 4 blades, C has 3 blades, and F has 6 blades.
36: Impeller diameter 36 cm

 

ZJL type

Example: 150ZJL-35

150——Pump outlet diameter (mm)

ZJL—Vertical Submersible Slurry Pump

35——Impeller diameter (mm)

 

Structural Forms and Features of ZJ and ZJL Horizontal Slurry Pumps for Mining Applications
The ZJ mine slurry pump is a horizontal, vertically centerline, double-casing slurry pump. The pump body and pump cover are equipped with replaceable metal liners made of high-chromium wear-resistant alloy material. These liners can be used until they are completely worn through, thereby extending the maintenance cycle and reducing operating costs. The pump’s discharge direction can be installed at any of eight different angles.
Bearing Assembly: The pump’s bearing assembly features a cylindrical design, which facilitates adjustment of the clearance between the impeller and the front guard plate and allows for complete removal during maintenance. The bearings are lubricated with grease.

Shaft seals (sealing devices): The pump’s shaft seal types include packing seals, impeller-backward-vane seals, and mechanical seals. It is also possible to adopt a combined sealing system featuring an auxiliary impeller paired with a packing seal, as well as a mechanical seal.

(1) Auxiliary Impeller Dynamic Seal: The auxiliary impeller seal utilizes the pressure generated by the main impeller and a series-connected auxiliary impeller to achieve sealing. Packing or lip seals serve as standby seals for shutdown conditions. This sealing configuration can be adopted in single-stage pumps or in the first stage of multistage pumps, provided that the positive pressure at the pump inlet does not exceed 10% of the pump outlet pressure. It features the ability to operate without shaft seal water, avoids dilution of the slurry, and offers excellent sealing performance. However, it will increase power consumption—typically by about 5% of the shaft power requirement. Packing seals are a common type of shaft seal, suitable for a wide range of operating conditions. They can be paired with special materials such as PTFE packing or graphite packing, making them appropriate for corrosive or high-temperature environments. This type of seal boasts advantages such as simple structure and easy maintenance.
(2) Mechanical Seals: Utilizing internationally advanced sealing technology, these seals deliver excellent sealing performance. The modular design simplifies installation and replacement, while various structural configurations can be tailored to suit different operating conditions. The friction pair components are made from high-hardness ceramics and alloy materials. The mechanical seal and seal housing designs, along with their precise fit, are optimized to match the flow characteristics of the medium, resulting in superior wear resistance and vibration resistance. As a result, these seals consistently meet customer satisfaction even under the most challenging operating conditions.
Transmission methods include V-belt drive, elastic coupling drive, gear-reduction gearbox drive, hydraulic torque converter drive, variable-frequency drive systems, and thyristor-based speed control. Among these, the V-belt drive options are CL, CV, CR, ZL, ZV, and ZR drives.
Overall performance:
The pump features a wide performance range, excellent cavitation resistance, and high efficiency. It can be equipped with multi-stage series technology to meet the requirements of long-distance conveyance. A variety of metallic materials are available for the flow passages, and the design depth can be further increased. By offering multiple speed options and various configuration modes, the pump can operate efficiently under diverse industrial and mining conditions. It boasts a long service life, high operational efficiency, and the ability to handle a wide range of harsh conveying environments.
Product features:

With the advancement and refinement of impurity pump technology, combined with user feedback and drawing on modern fluid dynamics theory, advanced mechanical principles, and computer-aided design techniques, our company has launched the EZJ series slurry pumps. This series of slurry pumps features a comprehensive range of models, broad coverage of performance conditions, and convenient selection options.

The ZJ horizontal slurry pump features innovations in hydraulic design and structural design. Its flow passage components are made of a self-developed, high-chromium wear-resistant alloy cast iron that offers excellent resistance to erosion. This pump is particularly well-suited for use in the coal mining industry and boasts remarkable characteristics, including high efficiency, energy savings, long service life, light weight, rational structure, reliable operation, low vibration, low noise, and ease of maintenance.

The pump body features a dual-casing design, making it convenient to replace the flow-through components. Depending on the pressure requirements, the outer casing is made of ductile iron or gray cast iron, while the inner casing is made of high-chromium wear-resistant white cast iron or cast steel.

 

 

Application Scope of ZJ and ZJL Horizontal Slurry Pumps for Mining

The ZJ and ZJL series slurry pumps are primarily used in industrial sectors such as power generation, metallurgy, coal mining, building materials, and chemical engineering. They are designed specifically for conveying abrasive slurries containing solid particles—for example, in ore-dressing plants handling concentrate and tailings, power plants removing ash and slag, coal preparation plants transporting coal slime and heavy-medium coal separation, and coastal and river mining operations that require the transport of mineral slurries. The maximum weight concentration of slurries these pumps can handle is: 45% for ash slurry and 60% for mineral slurry. Depending on user requirements, these pumps can be operated in series.

 

Structural Diagram of ZJ and ZJL Horizontal Slurry Pumps for Mining Applications

      

ZJ

  

1. Coupling 2. Shaft 3. Bearing Housing 4. Removal Ring 5. Auxiliary Impeller 6. Rear Guard Plate 7. Volute 8. Impeller 9. Front Guard Plate 10. Front Pump Casing 11. Rear Pump Casing 12. Stuffing Box 13. Water Seal Ring 14. Base 15. Bracket 16. Adjustment Screw Base

 

Structural diagram

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Friendly reminder: For more performance parameters of the ZJ and ZJL horizontal mine slurry pumps, please click → [Water Pump Selection] Page query

Why choose us?

Changsha Zhonghlian Pump Industry Co., Ltd. was founded in 1989 and was independently established after the restructuring of Changsha Water Pump Factory. It is a comprehensive national high-tech enterprise integrating design, research and development, manufacturing, and service. The company was listed on the Hunan Provincial Equity Exchange on December 31, 2019, with the abbreviation "Zhonghlian Pump Industry" and the equity code: 600275HN. It is currently a key backbone enterprise in China's centrifugal pump industry and one of the major professional manufacturers of multi-stage pumps in the country. The headquarters is located in Changsha City, Hunan Province, a historical and cultural city in China.

41000 m²

Square meters of land area

100 %

100% factory pass rate

41000 m²

Square meters of land area

100 %

100% factory pass rate

Image Name

Q

What is your typical delivery time?

A

Models in stock can be shipped the next day at the latest. All others are custom-made, with lead times generally ranging from 7 to 90 days depending on the product size and project specifics. Please contact our sales manager for details: 0731-88632200 。

Q

Do you have centrifugal pumps in stock?

A

Centrifugal pumps come in numerous models and configurations. Except for a small number of high-volume, standard models that are in stock, the vast majority are not stocked and are customized products. We need to select a pump based on your site's flow rate, head, media temperature, pH value, and installation conditions, etc., to determine the pump model and configuration before we can submit an order to the factory for production.

Q

What information should I provide when requesting a quote?

A

Generally, to obtain an accurate quotation, we recommend providing us with the following information: pump flow rate, head, on-site operating voltage and frequency, temperature, pH value, and solid particle content of the fluid being conveyed, and on-site installation conditions (horizontal or vertical installation), etc.

If you are not sure, don't worry, our business managers will assist you in determining this.

Q

What products do you mainly produce?

A

Zhonglian Pump Industry manufactures various large industrial centrifugal pumps. Main products include: self-balancing multi-stage pumps, multi-stage centrifugal pumps, single-stage centrifugal pumps, split-case pumps, chemical pumps, submersible pumps, pipeline pumps, long-shaft pumps, condensate pumps, etc.

Q

Could you help me with the selection?

A

Certainly! If the water pump model is not selected accurately, there will be big problems. If you choose a smaller one, it won't meet your needs; if you choose a larger one, it will waste electricity and fuel, increasing your costs.

Q

Why is it so slow to get a price quote?

A

Because centrifugal pumps are non-standard customized products with many models, the price range is also very large. Even for the same model, the price difference is also very large due to different materials and configurations. Taking the most common water pump accessory—the impeller—as an example, the price of a stainless steel impeller is several times that of a cast iron impeller. Therefore, we need to clarify the relevant information to give you an accurate price. Normally, if you provide relatively comprehensive information, we can quote within 5 minutes.

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