Middle open pump shaft sleeve
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Genuine accessories
Horizontal Single-Stage Fire Pump
Accessory Details
Processability Analysis of the Middle Open Pump Shaft Sleeve Component
(1) Part material: 45 steel. It has good machinability.
(2) Component surfaces: Outer cylindrical surfaces (Φ50, 35, 33), inner surfaces (Φ31.5, 20.5), shaped holes, end faces, inner and outer step surfaces, inner and outer relief grooves, and inner and outer chamfers.
(3) Main surface analysis: The Φ20.5 internal bore serves both as a supporting surface for other parts and as the primary reference surface for this part itself; the Φ50 external circle and its stepped surface are also used to support other parts.
(4) Main technical specifications: The coaxiality between the outer diameter Φ50 and the inner bore Φ20.5 shall be controlled within a tolerance of 0.03 mm; the perpendicularity between the step surface and the inner bore Φ20.5 shall be within the dimensional tolerance of the inner bore Φ44 itself; surface roughness Ra 0.8 μm; and the hardness of the part after heat treatment shall be HRC 50–55.
Part Manufacturing Process Design
(1) Blank Selection: Given that the part is made of 45 steel, the production type is medium-batch, the part’s diameter dimensions vary significantly, the part has thin walls, low rigidity, and is prone to deformation, and it requires high machining accuracy, coupled with the need for quenching treatment and other factors, we have chosen between bar stock and die forging: die-forged parts.
(2) Reference Analysis: The primary reference datum should be the center of the Φ20.5 inner hole.
(3) Installation Plan: During the machining of the large end and the inner bore, a three-jaw chuck can be directly used for clamping. For rough machining of the small end, the reverse-jaw chuck can be used to clamp the large end; during semi-finish and finish machining of the small end, a centering mandrel should be employed, with the workpiece positioned and axially clamped by means of the Φ20.5 hole. When machining the shaped holes, a dividing head can be used for installation, raising the spindle by 90º and adopting the direct indexing method to ensure that the three Φ6 holes are evenly spaced around the circumference of the part. For the four screw-hole passages on the large end, a specialized fixture should be used for installation: the large end face and the Φ20.5 hole serve as the primary positioning references, while the shaped holes prevent rotation, and the workpiece is clamped axially.
( 4 ) Part surface machining methods: Φ20.5 The inner bore is precision-ground to achieve the required accuracy and surface roughness. Requirements: The outer circle and its stepped surfaces shall be machined by grinding; the remaining rotating surfaces shall meet the machining requirements through semi-finishing turning; the shaped holes shall be machined on a vertical milling machine.
Why choose us?
Changsha Zhonghlian Pump Industry Co., Ltd. was founded in 1989 and was independently established after the restructuring of Changsha Water Pump Factory. It is a comprehensive national high-tech enterprise integrating design, research and development, manufacturing, and service. The company was listed on the Hunan Provincial Equity Exchange on December 31, 2019, with the abbreviation "Zhonghlian Pump Industry" and the equity code: 600275HN. It is currently a key backbone enterprise in China's centrifugal pump industry and one of the major professional manufacturers of multi-stage pumps in the country. The headquarters is located in Changsha City, Hunan Province, a historical and cultural city in China.
Square meters of land area
100% factory pass rate
Square meters of land area
100% factory pass rate
Q
What is your typical delivery time?
A
Models in stock can be shipped the next day at the latest. All others are custom-made, with lead times generally ranging from 7 to 90 days depending on the product size and project specifics. Please contact our sales manager for details: 0731-88632200 。
Q
Do you have centrifugal pumps in stock?
A
Centrifugal pumps come in numerous models and configurations. Except for a small number of high-volume, standard models that are in stock, the vast majority are not stocked and are customized products. We need to select a pump based on your site's flow rate, head, media temperature, pH value, and installation conditions, etc., to determine the pump model and configuration before we can submit an order to the factory for production.
Q
What information should I provide when requesting a quote?
A
Generally, to obtain an accurate quotation, we recommend providing us with the following information: pump flow rate, head, on-site operating voltage and frequency, temperature, pH value, and solid particle content of the fluid being conveyed, and on-site installation conditions (horizontal or vertical installation), etc.
If you are not sure, don't worry, our business managers will assist you in determining this.
Q
What products do you mainly produce?
A
Zhonglian Pump Industry manufactures various large industrial centrifugal pumps. Main products include: self-balancing multi-stage pumps, multi-stage centrifugal pumps, single-stage centrifugal pumps, split-case pumps, chemical pumps, submersible pumps, pipeline pumps, long-shaft pumps, condensate pumps, etc.
Q
Why is it so slow to get a price quote?
A
Because centrifugal pumps are non-standard customized products with many models, the price range is also very large. Even for the same model, the price difference is also very large due to different materials and configurations. Taking the most common water pump accessory—the impeller—as an example, the price of a stainless steel impeller is several times that of a cast iron impeller. Therefore, we need to clarify the relevant information to give you an accurate price. Normally, if you provide relatively comprehensive information, we can quote within 5 minutes.
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