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ZW Self-Priming Non-Clogging Sewage Pump



classification:

Wastewater pump

keyword:

Horizontal Single-Stage Fire Pump

Product overview Product parameters Why choose us? Frequently Asked Questions

Product Overview

  The ZW non-clogging self-priming sewage pump is a novel, structurally innovative sewage pumping product developed successfully by Lian Pump Industry—a sewage pump manufacturer—based on repeated research into the technologies of similar domestic and foreign products. This pump integrates both self-priming and non-clogging sewage discharge functions. It adopts an axial reflux design and features a unique internal structure of the pump body and impeller flow passages, enabling it to operate like a conventional self-priming clear-water pump without the need for a foot valve or priming water. At the same time, it can effectively handle sewage containing large solid particles and long-fiber impurities that might otherwise cause blockages. The ZW self-priming sewage pump is also known as a solid-liquid pump or a debris pump. Like conventional self-priming pumps, it does not require the installation of a foot valve, yet it can efficiently pump and discharge sewage containing large solid chunks, long fibers, sediments, mining waste residues, fecal matter, and all kinds of industrial wastewater. It finds wide application in municipal sewage treatment projects, aquaculture effluent treatment in ponds and lakes, sedimentation of mining waste residues, and as a versatile debris pump for industries including light industry, papermaking, food processing, chemical engineering, pharmaceuticals, power generation, pulp and paper, and other chemical processes involving impurities.

 ZW Non-Clogging Self-Priming Sewage Pump

  Compared with similar domestic products, the ZW self-priming sewage pump features a simple structure, excellent self-priming performance (with a self-priming height of up to 5 meters), strong sewage discharge capacity, high efficiency and energy savings, and convenient maintenance (it can completely replace WQ and QW submersible sewage pumps). Its performance indicators are among the best in China and have reached internationally advanced levels. It boasts promising prospects for broad market application.

Product Parameters

Application and Model Significance of ZW Self-Priming Non-Clogging Sewage Pump:

  1. Ambient temperature ≤ 50℃; medium temperature ≤ 80℃; special requirements allow up to 200℃.

  2. For ZW-type self-priming sewage pumps, the pH range of the medium is 6–9 for cast iron materials and 2–13 for stainless steel.

  3. The medium density of the ZW-type self-priming sewage pump shall not exceed 1240 kg/m³.

  4. The self-priming, non-clogging sewage pump of the ZW type has a maximum self-priming height that cannot exceed the specified value of 4.5 to 5.5 meters, and the length of the suction pipe must be ≤10 meters.

  5. The ZW self-priming, non-clogging sewage pump can handle suspended particles with diameters up to 60% of the pump’s diameter and fibers with lengths up to five times the pump’s diameter.

 Meaning of the ZW Model Non-Clogging Sewage Pump Designation

Structural Diagram and Working Principle of the ZW Self-Priming Non-Clogging Sewage Pump:

 Structural Diagram of ZW Self-Priming Non-Clogging Sewage Pump

  1. Inlet connection, 2. Inlet flange, 3. Inlet valve seat, 4. Water-injection valve, 5. Outlet connection, 6. Pump body, 7. Gas-liquid separation tube, 8. Rear cover, 9. Impeller, 10. Mechanical seal, 11. Water-blocking ring, 12. Bearing housing, 13. Pump shaft, 14. Bearing cover, 15. Bottom cover plate, 16. Bolt.

  The ZW self-priming sewage pump mainly consists of a pump body, an impeller, a rear cover, a mechanical seal, a pump shaft, a bearing housing, an inlet valve, a gas-liquid separation pipe, a water-injection valve, and inlet and outlet pipes. The pump’s structure is shown in the figure.

  The working principle of the ZW self-priming sewage pump is as follows: The pump body is equipped with a liquid storage chamber, which is connected to the pump’s working chamber via an upper return port and a lower circulation port, forming an axial-flow external-mixing system. After the pump stops running, a certain volume of liquid remains stored in the pump’s internal cavity. When the pump starts up, the liquid stored in the cavity, aided by the impeller, is thrown upward along with air. The liquid then flows back into the working chamber through the mesh of the gas-liquid separation tube, while the gas is discharged from the pump, creating a certain degree of vacuum inside the pump and thus achieving self-priming.

 

Product features and applications of the ZW self-priming, non-clogging sewage discharge pump:

  1. The ZW self-priming sewage pump features a double-vane impeller design, which significantly enhances its ability to pass through debris.

  2. The mechanical seal of the ZW-type non-clogging self-priming sewage pump adopts a new friction pair and operates continuously while immersed in an oil chamber.

  3. The overall structure is compact, small in size, low in noise, and boasts significant energy-saving performance. It’s easy to maintain and convenient for users to replace components.

  4. The automatic control cabinet can automatically start and stop the pump according to the required liquefaction changes, eliminating the need for dedicated personnel supervision and making it extremely convenient to use.

  5. It can be equipped with various installation methods according to user needs, greatly facilitating installation and maintenance—eliminating the need for personnel to enter the sewage pit for these tasks.

  6. It can be used within the design limits while ensuring that the motor is not overloaded.

  7. When the ZW non-clogging self-priming sewage pump is equipped with an outdoor-rated motor, there’s no need to build a pump room—instead, it can be directly installed and used outdoors, saving on costs.

  The ZW self-priming, non-clogging sewage pump is suitable for applications including the discharge of heavily polluted wastewater from industrial and commercial facilities, sewage pumping stations in residential areas, drainage systems at municipal wastewater treatment plants, drainage stations in civil defense systems, water supply equipment at waterworks, sewage disposal in hospitals and hotels, construction sites for municipal engineering projects, auxiliary equipment for mining operations, rural biogas digesters, agricultural irrigation systems, and other industries. This pump can handle sewage containing solid particles and debris, as well as clean water and media with mild corrosivity.

 

Usage steps for the ZW self-priming, non-clogging sewage discharge pump:

  1. Before use, check whether the pump’s rotation direction is correct and whether its rotation is smooth.

  2. Unscrew the liquid-filling screw plug located on the top of the self-priming, non-clogging sewage pump body, fill the reservoir completely with liquid, and then tighten the screw plug securely. Thereafter, no further liquid needs to be added when starting the pump. Do not start the pump if the reservoir is insufficiently filled; otherwise, the pump may fail to operate properly and the mechanical seal could easily be damaged.

  3. When starting a self-priming sewage pump, first open the outlet flow control valve to facilitate the discharge of air during the self-priming process. After the pump has started, adjust the opening of the outlet flow control valve so that the pressure gauge reading falls within the specified range (refer to the pressure control range table for various pump models). Avoid operating the pump at or below the lower limit of the specified range to prevent motor overload and burnout due to excessive shaft power, or cavitation caused by excessively high flow rates, which could disrupt normal pump operation, induce severe vibration, and generate noise.

  4. During operation, regularly check the temperature rise of both the pump and the motor. If you notice any noise or other abnormal sounds, stop the machine immediately for inspection and troubleshooting before restarting it.

  5. When shutting down the pump, first close the outlet flow control valve and then stop the pump to prevent insufficient liquid storage in the pump body due to siphonage.

  6. Perform regular refueling and maintenance. If the pump is to be left unused for an extended period, disassemble it, clean it, apply lubricant, and store it properly.


 

Friendly reminder: For performance parameters, please refer directly to the pump selection page.

Why choose us?

Changsha Zhonghlian Pump Industry Co., Ltd. was founded in 1989 and was independently established after the restructuring of Changsha Water Pump Factory. It is a comprehensive national high-tech enterprise integrating design, research and development, manufacturing, and service. The company was listed on the Hunan Provincial Equity Exchange on December 31, 2019, with the abbreviation "Zhonghlian Pump Industry" and the equity code: 600275HN. It is currently a key backbone enterprise in China's centrifugal pump industry and one of the major professional manufacturers of multi-stage pumps in the country. The headquarters is located in Changsha City, Hunan Province, a historical and cultural city in China.

41000 m²

Square meters of land area

100 %

100% factory pass rate

41000 m²

Square meters of land area

100 %

100% factory pass rate

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Q

What is your typical delivery time?

A

Models in stock can be shipped the next day at the latest. All others are custom-made, with lead times generally ranging from 7 to 90 days depending on the product size and project specifics. Please contact our sales manager for details: 0731-88632200 。

Q

Do you have centrifugal pumps in stock?

A

Centrifugal pumps come in numerous models and configurations. Except for a small number of high-volume, standard models that are in stock, the vast majority are not stocked and are customized products. We need to select a pump based on your site's flow rate, head, media temperature, pH value, and installation conditions, etc., to determine the pump model and configuration before we can submit an order to the factory for production.

Q

What information should I provide when requesting a quote?

A

Generally, to obtain an accurate quotation, we recommend providing us with the following information: pump flow rate, head, on-site operating voltage and frequency, temperature, pH value, and solid particle content of the fluid being conveyed, and on-site installation conditions (horizontal or vertical installation), etc.

If you are not sure, don't worry, our business managers will assist you in determining this.

Q

What products do you mainly produce?

A

Zhonglian Pump Industry manufactures various large industrial centrifugal pumps. Main products include: self-balancing multi-stage pumps, multi-stage centrifugal pumps, single-stage centrifugal pumps, split-case pumps, chemical pumps, submersible pumps, pipeline pumps, long-shaft pumps, condensate pumps, etc.

Q

Could you help me with the selection?

A

Certainly! If the water pump model is not selected accurately, there will be big problems. If you choose a smaller one, it won't meet your needs; if you choose a larger one, it will waste electricity and fuel, increasing your costs.

Q

Why is it so slow to get a price quote?

A

Because centrifugal pumps are non-standard customized products with many models, the price range is also very large. Even for the same model, the price difference is also very large due to different materials and configurations. Taking the most common water pump accessory—the impeller—as an example, the price of a stainless steel impeller is several times that of a cast iron impeller. Therefore, we need to clarify the relevant information to give you an accurate price. Normally, if you provide relatively comprehensive information, we can quote within 5 minutes.

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